Trawbreaga Bay Light Railway
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Accucraft Gas Valve Replacement

26/1/2016

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I have found controlling the gas flow on the Accucraft Dora loco very difficult, so much so that the loco was impossible to operate, making it a rather expensive doorstop. 
 I was interested to see that Jason Kovac of The Train Department in New Jersey, USA, offers a precision made replacement gas valve for use in Accucraft locos. My Accucraft GVT tram loco runs reasonably well, but the gas control could be better, so I decided two order two replacement valves, one with a built in handle, for Dora, and another without handle for the GVT loco, which already has a nice handle on the gas control valve.
 The replacement valves arrived from the USA in around a week from ordering. The original valve is in one piece, with a single 'O' ring providing a gas seal: the replacement unit is in two pieces, comprising an outer sleeve, which screws in, in place of the original, and a finer inner control valve with two sealing 'O' rings, which screws into the outer sleeve.
 In order to provide a good seal, the thread on the outer sleeve needs to be sealed with either a small amount of thread sealant or some PTFE tape. Despite the fact that I have some PTFE tape somewhere, I ordered some thread sealant to arrive along with the valves.
 Fitting the replacement valve to Dora was straightforward, once the loco body was removed to improve access. The loco now steams more easily and the gas is very controllable, the flame is still a bit erratic, so I may also try a replacement precision gas jet (from Chuffed 2 Bits) but the loco runs fairly well now.
 I didn't have much success with the GVT loco, after fitting the replacement valve, the control became very stiff to operate, but the gas could not be shut off. I took the new valve out and tried the old one - same problem. I finally diagnosed that some thread sealant had attached itself to the valve seat and then hardened, making a tight seal impossible. I withdrew the valve again and used a 5mm drill bit, held in my hand to gently clean the valve seat. I re-fitted the original valve, and all seems to be well. I haven't put the replacement back yet, I think I will use PTFE tape as a sealant this time!

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The replacement valves
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Original gas valve
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New valve in place
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Lamp Irons

9/1/2016

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In the period between Christmas and New Year, I have retro fitted lamp irons to most of the rolling stock; any vehicle so fitted can now be marshalled at the end of a train and there is no need to ensure that a brake van is the last vehicle. A mixture of GRS and Roundhouse lamp irons were used, once bent to shape, they received a coat of self etching primer followed by a top coat of enamel or acrylic paint. The lamp irons were held in place with cyano adhesive, rivets were then used to ensure a secure fixing. Due to a shortage of lamp irons, the four T&D cattle wagons have not yet been equipped, these will be done once further supplies arrive; all future new build rolling stock will be fitted with lamp irons during construction.
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Assorted lamp irons in black primer
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GRS lamp iron fitted to wagon No.7
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Roundhouse lamp iron on the Shell/BP tank wagon
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